美國Epsilon干式快換接頭有助于制藥企業(yè)降低產(chǎn)品成本，提高安全性
Epsilon Dry Disconnect Couplings Help Pharmaceutical Manufacturers Decrease Product Costs, Increase Safety
By OPW | Jan 22, 2016
降低生產(chǎn)成本、減少產(chǎn)量差異和保持安全合規(guī)性的壓力正在激發(fā)人們對先進化學轉(zhuǎn)移設備的興趣。Pressure to reduce production costs, decrease yield variance and maintain safety compliance is spurring interest in advanced chemical-transfer equipment
俄亥俄州-2016年1月21日- OPW工程系統(tǒng)公司，都福公司（NYSE:DOV）流體市場的一部分，很高興宣布其epsilon干式斷開管接頭具有一系列設計和操作特點，使其非常適合在關鍵的工廠和軌道車/罐車化學轉(zhuǎn)移應用中用于制藥制造。揮發(fā)性、危險性或高價值藥物化合物的實例，其轉(zhuǎn)移可受益于使用epsilon斷開物，包括二氯甲烷、甲苯、氨（23%）、藥漿和鉀鹽。
LEBANON, OHIO – January 21, 2016 - OPW Engineered Systems, part of OPW's Fluids market segment within Dover Corporation (NYSE:DOV), is pleased to announce that its Epsilon Dry Disconnect Couplings feature a series of design and operational features that make them ideal for use in critical in-plant and railcar/tank-truck chemical-transfer applications in pharmaceutical manufacturing. Examples of volatile, hazardous or high-value pharmaceutical compounds whose transfer can benefit from the use of Epsilon disconnects include dichloromethane, toluene, ammonia (23%), pharmaceutical slurries and Syltherm.
Epsilon Product Photo
Epsilon Dry Disconnect Couplings
使epsilon在這些應用中區(qū)別于競爭性干式斷開技術的是一種使用球閥而不是提升閥的設計，以便于打開和關閉聯(lián)軸器。這種獨特的結(jié)構允許凸面球在閥門打開時與凹面球座在一起，產(chǎn)生一條直通的流動路徑，不會產(chǎn)生化學物質(zhì)可以筑巢的區(qū)域。其結(jié)果是流體傳輸不會降低流速，同時在斷開耦合時，實際上消除了產(chǎn)品泄漏的發(fā)生。一系列五個獨立和冗余的機械鎖還可防止epsilon耦合意外斷開，從而消除意外泄漏和災難性化學物質(zhì)釋放的威脅。
What sets the Epsilon apart from competitive dry disconnect technologies in these applications is a design that utilizes ball valves rather than poppets to facilitate the opening and closing of the coupling. This unique construction allows a convex ball to seat with a concave ball when the valve is opened, producing a straight-through flow path that creates no areas where chemicals can nest. The result is fluid transfer that experiences no reduction in flow rate while virtually eliminating the occurrence of product spills when the coupling is disconnected. A series of five independent and redundant mechanical locks also prevents the Epsilon coupling from becoming accidentally disconnected, which removes the threat of unintentional spills and catastrophic chemical releases.
OPW Epsilon low-spill dry disconnect coupling Video
“Epsilon干式斷開連接的需求，因為時代的大片藥物已經(jīng)改變。因此，我們的客戶在生產(chǎn)他們的藥物產(chǎn)品時，需要盡可能的低成本和安全，”O(jiān)PW工程系統(tǒng)產(chǎn)品總監(jiān)戴夫·莫羅說。-小化產(chǎn)品損失可以降低生產(chǎn)成本和產(chǎn)量差異，并且可以顯著提高安全性。這些都是客戶要求的結(jié)果，這就是他們要求epsilon的原因�！�
"Epsilon Dry Disconnect Couplings are in demand because the era of blockbuster drugs has changed. Therefore, our clients need to be as cost-effective and as safe as possible when creating their pharmaceutical products," said Dave Morrow, Director of Products for OPW Engineered Systems. "Minimizing product loss can decrease production costs and yield variances, and it can dramatically increase safety. Those are results that customers demand and that is why they are asking for Epsilon."
Epsilon干式快速接頭由316不銹鋼或哈氏合金制成。提供3/4“、1”、1-1/2“、2”和3“尺寸，可選擇符合ANSI或DIN標準的端部連接。所有的epsilon耦合模型都是由一個綜合的國際調(diào)節(jié)機構名單批準/列出的壓力服務。
Epsilon Dry Disconnect Couplings are constructed of 316 stainless steel or Hastelloy? and available in 3/4”, 1”, 1-1/2”, 2” and 3” sizes, with the option of end connections complying to either ANSI or DIN standards. All Epsilon coupling models are approved/listed for pressure service by a comprehensive list of international regulating agencies.
Pharmaceutical manufacturing requires the precise handling and dosing of both high-value and hazardous raw materials and end products, necessitating the need for dry disconnect coupling technology that provides a consistent flow rate with little chance of product spills or leaks. The Epsilon Dry Disconnect Coupling from OPW Engineered Systems meets those needs thanks to its innovative ball-valve design.制藥制造需要對高價值和危險的原材料和-終產(chǎn)品進行精確的處理和加藥，因此需要采用干式斷開連接技術，這種技術能夠提供一致的流速，而產(chǎn)品泄漏或泄漏的可能性很小。epsilon干式快速接頭。opw工程系統(tǒng)滿足這些需要，感謝其創(chuàng)新的球閥設計。
For more on OPW Engineered Systems, brands and products go to http://www.opw-es.com.
About OPW Engineered Systems:
OPW工程系統(tǒng)公司是OPW公司的一部分，OPW公司是一家全球領先的流體處理、管理、監(jiān)測和控制解決方案公司，致力于從煉油廠到商業(yè)和零售消費點的關鍵石油衍生流體的安全高效處理，包括裝載系統(tǒng)、鐵路和運輸罐車設備、油罐計量設備和自動燃料管理系統(tǒng)、閥門和配件、地下和地上儲罐設備、溢出容器、防溢裝置、二級安全殼集水坑和柔性管道，燃料分配產(chǎn)品，包括旋轉(zhuǎn)裝置、分離裝置、用于蒸汽回收的工業(yè)和自動分配噴嘴、汽油、柴油和替代燃料，以及用于液化石油氣、氫氣和天然氣的清潔能源燃料噴嘴和附件。OPW還生產(chǎn)自動洗車系統(tǒng)。OPW擁有1650多名員工，在北美、歐洲、巴西、中國和印度設有制造業(yè)務，并在全球設有銷售辦事處。OPW是都福公司（NYSE:DOV）流體市場部門的一家運營公司。
OPW Engineered Systems is part of OPW, a global leader in fully integrated fluid-handling, management, monitoring and control solutions for the safe and efficient handling of critical petroleum-derived fluids from the refinery to the commercial and retail points of consumption, including loading systems, rail and transport tank-truck equipment, tank-gauging equipment and automated fuel-management systems, valves and fittings, underground and aboveground storage-tank equipment, spill containers, overfill-prevention devices, secondary containment sumps and flexible piping, fuel-dispensing products, including swivels, breakaways, industrial and automatic dispensing nozzles for vapor recovery, gasoline, diesel, and alternative fuels, and clean energy fueling nozzles and accessories for LPG, Hydrogen and CNG. OPW also manufactures automated vehicle wash systems. OPW has 1,650+ employees with manufacturing operations in North America, Europe, Brazil, China and India, and sales offices around the world. OPW is an operating company within the Fluids market segment of Dover Corporation (NYSE: DOV). For more information on OPW, please visit www.opwglobal.com.
Epsilon適用于危險性流體疏松的壓降-小的干式快換接頭
Epsilon低泄露接頭系統(tǒng)
EPSILON是一種經(jīng)過精密安全設計的基于雙球閥系統(tǒng)的低泄露接頭。除了擁有球形閥設計所具備的共有優(yōu)點之外，EPSILON接頭還為管路連接中的流體提供一條自由流動通道，并且在接頭連通時具有雙重鎖緊功能，增加系統(tǒng)的可靠性。EPSILON接頭系統(tǒng)是為了用于避免化學制品的泄漏和減少揮發(fā)性有機化合物（VOC）的散逸性排放，尤其是在過程設備中和槽車裝卸過程中。EPSILON化學制品存儲系統(tǒng)可以為你的工廠在化學制品的輸送過程提供更適應的工藝流程，如改善人員的安全性和降低環(huán)境污染的風險，并為您減少總的資金花費和降低運行成本。
EPSILON快換接頭特點
- 提供3/4”, 1”, 1-1/2”, 2” 和3”規(guī)格
- 提供不銹鋼和Hastelloy材質(zhì)
- 適用的接口標準為ANSI美國標準和DIN歐洲標準。
- 符合FDA標準的密封材料，TFM
Next generation PTFE with best combination of temperature ranging from -22°F (-30°C) to 450°F (230°C), sealing, and sliding characteristics.
- 設計的-大工作壓力為435 psi（30Bar），-高溫度可達450°F（230°C）
- 彈簧操動并加載的TFM或PFA U型杯密封結(jié)構
A spring-energized stem and face and flange seal provide initial sealing. The spring supplies all the load required for sealing when the media pressure is too low to fully actuate the lips of the seal. Testing confirms the low spillage and emission specifications are still achieved after 2,000 cycles.
- 聚氨酯防塵罩或不銹鋼承壓蓋帽
Used to protect the ball from damage and debris when coupling is closed and disconnected.
- 外螺紋和內(nèi)螺紋凸耳/法蘭聯(lián)接面
Ramped lug and flange interfaces are first aligned and then connected with a push, followed by a quarter (90°) turn. This “instant” connection method is done by hand without tools in order to create compression on the critical interface seal.
- 獨立、多級安全聯(lián)鎖裝置
EPSILON technology involves five independent and redundant mechanical interlocks. They require deliberate sequential action by users, thereby eliminating unintentional spills and catastrophic chemical releases that threaten worker safety and the environment.
- 經(jīng)多家國際機構批準可用于各種承受壓力的用途
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